160kw IGBT steel bar electric high frequency induction heating
machine for forging
1. Application Range for induciton heating equipment:
1. Hot forging for various hardware and tools, such as plier,
wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Hot forging and quenching for various automobile and motorcycle
fittings, such as crankshaft, connecting rod, piston pin, chain
wheel,aluminum wheel, valve, rock arm shaft, semi drive shaft,
small shaft and small fork.
3. Quenching for electric tools, such as gear and axes.
4. Quenching for machine tools, such as lathe deck and guide rail.
5. Quenching for various hardware metal parts and machined parts,
such as shaft, gear (chain wheel), cam, chuck and clamp, etc.
6. Hot forging for hardware molds, such as small-size mold,
accessory of mold and inner hole of mold.
7. Other metal products.
2. Product characters for induction heating equipment:
1.High efficiency of conversion with IGBT () technology; Energy
saving 15%-30% compared to SCR/KGPS technology.
2.Much more efficient than gas-fired and coal-fired method.
3.100% start-up success rate; power factor > 95%.
4.Perfect and complete protection functions, which increase the
machine's reliability & stability.
5.There's no special foundations required, the operating cost is
low, and the operation is easy.
6.Modular design, convenient to maintaining and repairing.
3. Principle of IGBT induction heating machine:
High frequency induction heating equipment adopts electromagnetic
induction principle, making the metal material generate induced
current in the circle of the alternating magnetic field to melt
metal material. It can also penetrate non-metallic materials,
heating the metal parts or all of them quickly.
4. Technical Parameters of LSW-160 IGBT induction heating machine:
| Model | LSW-160 |
| Working Voltage | 380V, 50/60HZ |
| Max input power | 160kw |
| Oscillation frequency | 18-23KHZ |
| Duty cycle | 100% |
| Cooling water flow | 50L/Min,0.2MPa |
| Weight | 260kg |
| Dimension (L*W*H ) | 600*480*1360mm / 800*500*580mm |
| Material | stainless steel |
| Color | support customized |
| Usage | metal heating,quenching etc |
5. Product advantages for induction heating equipment:
1.Energy saving, environmental protection, and low level of
pollution.
2.Easy to operation, can be equiped with PLC controller.
3.Type miniature and light weight,economic space occupation, easy
to installation.
4.Enhanced monitoring and diagnostics system-"LB" device, which
guarantee the high stability, reliability and security of the
machine.
5.Strict Supplier Management System and ISO9001-2008 Quality
Management.
6.The system guarantee high quality of each equipment.
7.Customized service, which made the machines suit as every
customer's requirement.
6. Feature of induction heating quenching machine:
Adopt imported high-quality IGBT solid power module and our second
generation frequency conversion technology, has distinct cooling
system to ensure that the device can continually work with maximal
power with 24 hours which improve the performance quality of the
device.
Constant current and power control function, can improve the
heating efficiency and save energy.
Simple and convinient installation can work after connecting to
380V power, water inlet, water outlet,.Professional installation is
not required.
Has timing function, can individually adjust heating time,
heat-preservation time, digit setting, heating current,
heat-preservation current.
This device has self-diagnosis alarming system for failure and
multi-level protection and display for overvoltage, overcurent,
over heat, underwater and phase lack.
